Mercury 200 Optimax Instrukcja Instalacji Strona 1

Przeglądaj online lub pobierz Instrukcja Instalacji dla Silnik Mercury 200 Optimax. Mercury 200 Optimax Installation manual Instrukcja obsługi

  • Pobierz
  • Dodaj do moich podręczników
  • Drukuj
  • Strona
    / 42
  • Spis treści
  • BOOKMARKI
  • Oceniono. / 5. Na podstawie oceny klientów
Przeglądanie stron 0
Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser, Mercury Racing, Mercury Precision Parts,
Mercury Propellers, Mariner, Quicksilver, #1 On The Water, Alpha, Bravo, Pro Max, OptiMax, Sport-Jet,
K-Planes, MerCathode, RideGuide, SmartCraft, Zero Effort, M with Waves logo, Mercury with Waves
logo, and SmartCraft logo are all registered trademarks of Brunswick Corporation. Mercury Product
Protection logo is a registered service mark of Brunswick Corporation.
Page 1 / 42 © 2004 Mercury Marine 90-10234050 APRIL 2004
200/225 OPTIMAX DTS
INSTALLATION MANUAL
Table of Contents
Notice to Installer ................................................... 2
Installation Information .......................................... 2
Avoiding Loss of Throttle and Shift Control.......2
Before Starting the Engine................................2
Fuel Requirements............................................2
Oil Recommendation.........................................2
Avoiding Fuel Flow Restriction .............................. 2
Electric Fuel Pump ................................................ 3
Boat Horsepower Capacity .................................... 3
Selecting Accessories For Your Outboard ............ 3
Fuel Tanks ............................................................. 3
Portable Fuel Tank ........................................... 3
Permanent Fuel Tank ....................................... 3
Installation Specifications ...................................... 4
Lifting the Outboard ............................................... 4
Applying Counter Rotation Decals ........................ 5
Steering Cable - Starboard Side Routed Cable ....5
Steering Link Rod Fasteners ................................. 6
Determining Recommended Outboard Mounting
Height .................................................................... 7
Drilling Outboard Mounting Holes ......................... 8
Front Clamp Assembly .......................................... 9
Removal ............................................................ 9
Installation ......................................................... 9
Wiring and Installation ......................................... 11
Wire Color Code Abbreviations.......................11
Installation Guidelines for DTS System
Components....................................................11
Data Harness Pulling Procedure.....................11
Junction Box (If Equipped)...............................12
Non-Mercury Marine Provided Ignition Switch.12
Wiring Accessories..........................................13
System Wiring Reference Points.....................13
Connecting 14 Pin Data Harness - Single
Engine..............................................................14
Connecting 14 Pin Data Harness - Dual Engine
.........................................................................15
Installing DTS Command Module and Harness -
Single Engine...................................................16
Installing DTS Command Module and Harness -
Dual Engine/Single Helm.................................20
Battery Cable Size For Outboard Models........21
Battery Information..........................................23
Connecting Battery Cables and DTS Power
Harness...........................................................23
Connecting Fuel Tank, Oil Tank and Speed
Sensor.............................................................26
Switched 12V Accessory Connection..............28
DTS Wiring - Single Engine.............................29
DTS Wiring - Dual Engine................................31
System Wiring Installation Checklist................32
Fuel Hose and Oil Hose Connections ................. 32
Fuel Hose Connection .................................... 32
Filling the Fuel System ........................................ 33
Filling the Oil System .......................................... 33
Priming Oil Injection Pump .................................. 34
Purging Air From the Engine Oil Tank ................. 36
Propeller Installation ............................................ 36
Trim In Pin ........................................................... 37
Paddle Wheel Speed Sensor Installation (If
Equipped) ............................................................ 38
Parts Provided ................................................ 38
Selecting Location .......................................... 38
Transom Angle Requirements ........................ 39
Installing Bracket ............................................ 39
Routing the Cable ........................................... 40
Installing and Removing the Paddle Wheel .... 41
Wiring Connections ......................................... 41
Template - Paddle Wheel Speed Sensor ....... 42
Przeglądanie stron 0
1 2 3 4 5 6 ... 41 42

Podsumowanie treści

Strona 1 - INSTALLATION MANUAL

Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser, Mercury Racing, Mercury Precision Parts,Mercury Propellers, Mariner, Quicksilver, #1 On The W

Strona 2 - Installation Information

200/225 OPTIMAX DTSPage 10 / 42 90-10234050 1. Place the neoprene wrap around the wiring, hoses, and control cables.37662. Secure both halves of cla

Strona 3 - Fuel Tanks

200/225 OPTIMAX DTS90-10234050 Page 11 / 42 Wiring and InstallationWire Color Code AbbreviationsWire Color AbbreviationsBLK Black BLU BlueBRN Brow

Strona 4 - Lifting the Outboard

200/225 OPTIMAX DTSPage 12 / 42 90-10234050 1. Inspect the routing path to make sure surfaces are free of any sharp edges or burrsthat could cut the

Strona 5

200/225 OPTIMAX DTS90-10234050 Page 13 / 42 IMPORTANT: Correct ignition key switch must be used. If a non-Mercury Marine ignitionkey switch is be

Strona 6 - Steering Link Rod Fasteners

200/225 OPTIMAX DTSPage 14 / 42 90-10234050 • Control Area Network (CAN) link harness - Must be installed between commandmodule harness f

Strona 7

200/225 OPTIMAX DTS90-10234050 Page 15 / 42 DUAL HELM3682abcdea - 14 pin data harnessb - Helm 2 (upper helm) - auxilaryc - Helm 1 (lower helm) - pri

Strona 8 - Page 8 / 42 90-10234050

200/225 OPTIMAX DTSPage 16 / 42 90-10234050 DUAL HELM3978abcdeca - Helm 2 (upper helm)b - Helm 1 (lower helm)c - 14 pin data harnessd - Dual helm ad

Strona 9 - Front Clamp Assembly

200/225 OPTIMAX DTS90-10234050 Page 17 / 42 • Make sure all connections are tight and seal all unused connectors with weather caps.3622abSingle Helm

Strona 10 - Page 10 / 42 90-10234050

200/225 OPTIMAX DTSPage 18 / 42 90-10234050 NOTE: For dual helm application - Remove CAN 1 and CAN 2 terminator resistors fromhelm 1 (helm closest t

Strona 11 - Wiring and Installation

200/225 OPTIMAX DTS90-10234050 Page 19 / 42 • Ensure the wiring harness connected to the command module will reach all theconnection poi

Strona 12 - Junction Box (If Equipped)

200/225 OPTIMAX DTSPage 2 / 42 90-10234050 Notice to InstallerThis Product Requires Electronic Calibration Before Use.Installation of this product w

Strona 13 - Wiring Accessories

200/225 OPTIMAX DTSPage 20 / 42 90-10234050 Installing DTS Command Module and Harness - Dual Engine/Single HelmHARNESS INSTALLATION• Locate a rout

Strona 14

200/225 OPTIMAX DTS90-10234050 Page 21 / 42 • Ensure the wiring harness connected to the command module will reach all theconnection poi

Strona 15 - 90-10234050 Page 15 / 42

200/225 OPTIMAX DTSPage 22 / 42 90-10234050 Copper Battery Cable Wire Gauge SizeWire Gauge Size Number SAEModels 6-25 hp 30-115 hp (except OptiMax)

Strona 16 - Page 16 / 42 90-10234050

200/225 OPTIMAX DTS90-10234050 Page 23 / 42 Battery Information! CAUTIONHex nuts must be used to secure battery leads to battery posts to avoid loss

Strona 17 - Single Helm Application

200/225 OPTIMAX DTSPage 24 / 42 90-10234050 SINGLE ENGINE - BATTERY AT STERNc a b d 3679 a - Batteryb - Black sleeve (negative)c - Red sleeve (posit

Strona 18 - Terminator

200/225 OPTIMAX DTS90-10234050 Page 25 / 42 DUAL ENGINE - BATTERY AT STERNc b c a b a 3680d defga - Red sleeve (positive)b - Black sleeve (negative)

Strona 19 - 90-10234050 Page 19 / 42

200/225 OPTIMAX DTSPage 26 / 42 90-10234050 DUAL ENGINE - BATTERY AT HELM3701aabbccdeffgha - Black sleeve (negative)b - Red sleeve (positive)c - DTS

Strona 20

200/225 OPTIMAX DTS90-10234050 Page 27 / 42 IMPORTANT: Metal fuel tanks must be grounded to hull or battery ground in accordanceto coast guard regu

Strona 21 - 90-10234050 Page 21 / 42

200/225 OPTIMAX DTSPage 28 / 42 90-10234050 Switched 12V Accessory Connection+-ob01495PURREDabcdefgha - Batteryb - Fuse - 40 Ampc - Power harness wi

Strona 22

200/225 OPTIMAX DTS90-10234050 Page 29 / 42 DTS Wiring - Single EnginePANEL CONTROLabc3718WHITEBLUEBLK/ORGPUR/YELGRN/YELGRN/ORGGRN/REDBLK/YELBLK/YEL

Strona 23 - Battery Information

200/225 OPTIMAX DTS90-10234050 Page 3 / 42 Electric Fuel PumpThe fuel pressure must not exceed 28 kPa (4 psi). If necessary, install a

Strona 24 - Page 24 / 42 90-10234050

200/225 OPTIMAX DTSPage 30 / 42 90-10234050 CONSOLE CONTROLabc3717WHITEBLUEBLK/ORGPUR/YELGRN/YELGRN/ORGGRN/REDBLK/YELBLK/YELBLKBLKOFFONdefghij-+a -

Strona 25 - 90-10234050 Page 25 / 42

200/225 OPTIMAX DTS90-10234050 Page 31 / 42 DTS Wiring - Dual EngineCONSOLE CONTROL–+3309aekiljmnocpgibdhljqidebcrsffga - To port engineb - Terminat

Strona 26 - Page 26 / 42 90-10234050

200/225 OPTIMAX DTSPage 32 / 42 90-10234050 System Wiring Installation ChecklistDATA CABLEVerify the data harness is not routed near sharp edges, ho

Strona 27 - 90-10234050 Page 27 / 42

200/225 OPTIMAX DTS90-10234050 Page 33 / 42 2. Connect the remote oil hoses to the engine hose connections. Fasten hoseconnections with c

Strona 28 - Page 28 / 42 90-10234050

200/225 OPTIMAX DTSPage 34 / 42 90-10234050 2. Tighten the fill cap.aor111a - Fill cap3. Remove the cap and fill the engine oil tank with oil.3763ab

Strona 29 - DTS Wiring - Single Engine

200/225 OPTIMAX DTS90-10234050 Page 35 / 42 ! CAUTIONAvoid fuel pump damage. Always fill the engine fuel system with fuel before priming theoil inje

Strona 30

200/225 OPTIMAX DTSPage 36 / 42 90-10234050 Purging Air From the Engine Oil TankIMPORTANT: DTS helm configuration must be completed before pe

Strona 31 - DTS Wiring - Dual Engine

200/225 OPTIMAX DTS90-10234050 Page 37 / 42 4. Secure propeller nut by bending three of the tabs into the thrust hub grooves.ob00422Trim In Pin! WAR

Strona 32 - Fuel Hose Connection

200/225 OPTIMAX DTSPage 38 / 42 90-10234050 Paddle Wheel Speed Sensor Installation (If Equipped)Parts ProvidedA B C D a b c d e f g h i i j ob01505

Strona 33 - 90-10234050 Page 33 / 42

200/225 OPTIMAX DTS90-10234050 Page 39 / 42 Transom Angle RequirementsStandard 13° to 20° transoms - No special adjustment required.a b ob01507 a -

Strona 34 - Priming Oil Injection Pump

200/225 OPTIMAX DTSPage 4 / 42 90-10234050 Installation Specificationsa b a Ob01471 a - Minimum transom openingb - Engine center line for dual engin

Strona 35 - CAUTION

200/225 OPTIMAX DTSPage 40 / 42 90-10234050 4. Fill any gap between the housing and the transom with a caulking material, as shown.Using a putty kni

Strona 36 - WARNING

200/225 OPTIMAX DTS90-10234050 Page 41 / 42 WITHOUT DRILLING HOLE THROUGH TRANSOM (OPTIONAL)Route the cable over the transom or through a drain hole

Strona 37 - Trim In Pin

200/225 OPTIMAX DTSPage 42 / 42 90-10234050 NOTE: Wires can only be pushed into the connector one way. Align the wire terminal withthe tabs inside t

Strona 38 - Selecting Location

200/225 OPTIMAX DTS90-10234050 Page 5 / 42 3. Connect a hoist to the lifting eye.4. Lift the outboard and place it on the boat transom.Applying Coun

Strona 39 - Installing Bracket

200/225 OPTIMAX DTSPage 6 / 42 90-10234050 Description Nm lb. in. lb. ft.Nut 47.5 35Steering Link Rod FastenersIMPORTANT: The steering link rod that

Strona 40 - Routing the Cable

200/225 OPTIMAX DTS90-10234050 Page 7 / 42 Determining Recommended Outboard Mounting Height(20 in.) (21 in.) (22 in.) (23 in.) (24 in.) (25 in.) (19

Strona 41 - Wiring Connections

200/225 OPTIMAX DTSPage 8 / 42 90-10234050 Drilling Outboard Mounting HolesIMPORTANT: Before drilling any mounting holes, carefully read Dete

Strona 42

200/225 OPTIMAX DTS90-10234050 Page 9 / 42 4. Fasten outboard with provided mounting hardware.3729abcdea - Flat washer (4)b - 1/2 in. diameter bolt

Komentarze do niniejszej Instrukcji

Brak uwag